Cap Embroidery Machine

The Ultimate Guide to Choosing a Cap Embroidery Machine.

Introduction

When it comes to creating high-quality embroidered caps, choosing the right cap embroidery machine is crucial. At TEWH (The Embroidery Warehouse), we understand the importance of reliable and efficient embroidery equipment that can handle complex designs and high production volumes. Whether you’re starting a new embroidery business or expanding your existing operations, the right cap embroidery machine can make all the difference in your productivity and final product quality.

Why Invest in a Cap Embroidery Machine?

Cap embroidery machines are specialized machines designed to accommodate the unique structure of caps. Unlike flat embroidery, cap embroidery requires precision and flexibility, as the curved surface of caps presents distinct challenges. A dedicated cap embroidery machine is engineered to handle these challenges, ensuring smooth, precise stitching that enhances the quality of the final product. Investing in the right machine can save time, reduce errors, and increase your overall production capacity.

Cap Gauge

x2 Cap Frames

1 Cap Driver

Tubular Embroidery Machine Hoops

Each Butterfly Embroidery Machine is sold with a complete set of Tubular Embroidery Machine Hoops. With the tubular hoop set included, you can embroider most of your basic embroidered items such as shirts, aprons, jackets, linens, backs of hats, and many more. Tubular hoops are used primarily when the removable tabletop is removed. Tubular hoops are quick remove hoops that are also quick and easy to hoop.

Sizes may difer, however the machines come with various sets of hoops. Each set of tubular hoops comes 2 per head. The sizes range from small sizes to large sizes.

100x100mm (3.9”x3.9”)

 60x40mm (2.4”x1.6”)

Full Color Control Panel Touch Display

The Butterfly embroidery control panel is very easy to use and operate with many common tools such as Monogramming.

With the ability to visualize designs, assign thread colors, and easily manipulate the machine, this intuitive panel revolutionizes the embroidery process. Gone are the days of diskettes; embrace the future with USB ports and WiFi for seamless data transfer.

High Quality Embroidery Thread

The Butterfly Mini is designed with the capacity to hold 15 thread spools. This allows for seamless color changes and e cient embroidery, making it ideal for complex designs. Make sure you’re only using thread designed for your commercial embroidery machine!

Uses high tenacity polyester thread, designed and optimized for your commercial embroidery machine. The quality of the thread makes a big di erence in your embroidery work.

The Butterfly Mini is equiped with High Quality Averma 48 Multicolor 1000Y Polyester Embroidery Thread Kit. Explore limitless possibilities with this essential thread collection.

Each spool comes with vibrant and enduring colors to cover many embroidery designs.

Butterfly-Shaped cover Strand Separation

The Butterfly Mini features a unique butterfly-shaped cover that separates each thread and keeps the spools clean, adding a beautiful aesthetic touch that connects with the Butterfly brand. This design not only protects and separates the threads, it also adds visual appeal to the machine.

USB to WiFi for Embroidery Networking

Each one of our Butterfly Embroidery Machines is equipped with a USB to WiFi device. The USB to WiFi device allows the machine to receive embroidery data wirelessly from a main source such as a shared directory on a PC.

Wirelessly Networkable

Embroider the same, or diferent logos on diferent machines. Share your embroidery designs with 1, or many more machines.

USB Port

The Butterfly Embroidery Machines comes standard with a USB Port that reads from a standard memory stick or from the WiFi device.

The Butterfly Embroidery Machine can read formats like DST (Tajima), DSB, DSZ, DOS, FDR, and ZSK. However, FDR and ZSK les are read only (No deletion, initialization or output is available.) When saving, designs are saved to the DSB format.

Key Features to Look for in a Cap Embroidery Machine

1. Cap Frame Compatibility

Cap frames are essential for positioning and securing caps during embroidery. When selecting a machine, make sure it has the proper cap frames that allow easy setup and stability, minimizing shifting during stitching.

2. Adjustable Hoop Sizes

Different designs require various hoop sizes. Look for a cap embroidery machine that offers a range of hoop sizes to accommodate intricate designs and provide flexibility.

3. High-Speed Operation

Production speed is critical, especially for businesses handling bulk orders. Machines with high stitching speeds (800–1000 stitches per minute) are ideal for large-scale operations, as they can complete orders faster without compromising on quality.

4. Durability and Reliability

Cap embroidery machines must withstand continuous use. Choosing a durable, high-quality machine minimizes downtime and reduces the need for frequent repairs.

5. Ease of Use and Digital Features

Look for machines with intuitive controls, touchscreen interfaces, and built-in design libraries. Some models also offer USB connectivity, allowing easy design uploads and edits directly on the machine.

Popular Cap Embroidery Machines at TEWH

At The Embroidery Warehouse (TEWH), we offer a range of cap embroidery machines designed to meet the diverse needs of businesses and individual entrepreneurs. Here are a few popular options:

  • TEWH Model A – Ideal for beginners, offering user-friendly controls and excellent cap frame compatibility.
  • TEWH Model B – A mid-range model with enhanced speed and durability, perfect for small to medium businesses.
  • TEWH Model C – A high-end, commercial-grade machine with advanced features for large-scale production.

Each machine is tested for quality, performance, and durability, ensuring that you receive a machine capable of handling high-demand cap embroidery projects.

Embroidery Machine Stand

The embroidery machine stand for the Butterfly machine makes the machine mobile and sturdy.

Specifications

Sewing Area

300*200 mm
11.5 x 7.5 Inches

Size & Weight

650*575*765 mm
26 x 23 x 30 Inches
50 kgs
110 lbs

Power

1KW

Frequency

50/60HZ

Sewing Area

300*200 mm
11.5 x 7.5 Inches

Power

1KW

Size & Weight

650*575*765 mm
26 x 23 x 30 Inches
50 kgs
110 lbs

Frequency

50/60HZ

Voltage

110-240V

Max Speed

1200 rpm

Tubular Hoops

Cap System

Voltage

110-240V

Tubular Hoops

Max Speed

1200 rpm

Cap System

Full Color Control Panel Touch Display

Wirelessly Networkable

Threads Embroidery Software

Custom Digitized Embroidery Designs

USB port / USB to WiFi

Auto Color Change

Auto Thread Break Detection

1 Knob Tension system

Starter Kit / Tool Kit

Thread Break Detectors

Bobbin Winder

Trimmers

15 Languages

English, Arabic, Turkish, Spanish, Russian, Portuguese, French, Thai, Dutch,German, Italian, Polish, Persian, Korean, Japanese.

Solenoids: Japanese
Belts: Italian
Spare Parts.

Conclusion

Selecting the right cap embroidery machine can transform your embroidery business, enabling you to create high-quality, professional caps that stand out. At TEWH, we are committed to providing machines that meet the specific needs of cap embroidery, from beginner-friendly options to high-end commercial models. Whether you’re just starting or looking to scale up, TEWH has the perfect machine to help you succeed in the cap embroidery market.